01 / METHOD
How to use this calculator
- Select units and the unknown value.
- Enter RPM and the number of active cutting edges.
- Enter chip load or feed rate and calculate.
02 / APPLICATION
Where it helps
- Programming milling feed
- Checking actual chip load from an existing program
- Reviewing the effect of changing spindle speed
03 / BOUNDARIES
Assumptions and limitations
Assumes
- All entered cutting edges share load
- Steady-state cutting at constant RPM
- Chip load is expressed per tooth
Does not cover
- Runout can load one edge more heavily
- Entry, slotting, and thin-wall cuts may need adjustment
- Does not model chip thinning
04 / QUESTIONS
Frequently asked questions
Do I count every flute?
Count the cutting edges actually doing work. Some drills and specialty cutters have geometry that changes the effective edge count.
Why can actual chip load differ?
Tool runout, radial engagement, machine acceleration, and programmed feed overrides can make the real load differ from the nominal calculation.
Does this include chip thinning?
No. The basic formula assumes nominal feed per tooth; low radial engagement and ball-nose contact may require a separate correction.